Cement clinker

Cement clinker is a solid material produced in the manufacture of Portland cement as an intermediary product. Clinker occurs as lumps or nodules, usually 3 millimeters (0.12 in) to 25 millimeters (0.98 in) in diameter. It is produced by sintering (fusing together without melting to the point of liquefaction) limestone and aluminosilicate materials such as clay during the cement kiln stage. Clinker consists of various calcium silicates including alite and belite. Tricalcium aluminate and calcium aluminoferrite are other common components. These components are often generated in situ by heating various clays and limestone. Portland cement clinker is made by heating a homogeneous mixture of raw materials in a rotary kiln at high temperature . The products of the chemical reaction aggregate together at their sintering temperature, about 1,450 °C (2,640 °F). Aluminium oxide and iron oxide are present only as a flux to reduce the sintering temperature and contribute little to the cement strength. For special cements, such as low heat (LH) and sulfate resistant (SR) types, it is necessary to limit the amount of tricalcium aluminate formed. The major raw material for the clinker-making is usually limestone mixed with a second material containing clay as a source of alumino-silicate. Normally, an impure limestone which contains clay or silicon dioxide (SiO2) is used. The calcium carbonate (CaCO3) content of these limestones can be as low as 80%. Second raw materials (materials in the raw mix other than limestone) depend on the purity of the limestone. Some of the second raw materials used are: clay, shale, sand, iron ore, bauxite, fly ash and slag. The clinker surface and its reactions in different electrolytic solutions are investigated by scanning electron microscope and atomic force microscopy.
Application:
Portland cement clinker is ground to a fine powder and used as the binder in many cement products. A little gypsum is sometimes added. It may also be combined with other active ingredients or chemical admixtures to produce other types of cement including:
• ground granulated blast furnace slag cement
• pozzolana cement
• silica fume cement
Clinker, if stored in dry conditions, can be kept for several months without appreciable loss of quality. Because of this, and because it can easily be handled by ordinary mineral handling equipment, clinker is traded internationally in large quantities. Cement manufacturers purchasing clinker usually grind it as an addition to their own clinker at their cement plants. Manufacturers also ship clinker to grinding plants in areas where cement-making raw materials are not available.

What is the difference between cement and  clinker?

The main differences between clinker and cement are given below. Clinker is a nodular material which is used as the binder in cement products. Clinker is a granular substance containing spherical pellets of diameter 3-25 mm. Cement is such a fine powdery substance that each pound of cement contains 150 billion grains.